Lead Bonder

This is a working level position that requires a high level of aviation maintenance expertise and is directly responsible for the maintenance, workmanship and training under his/her direct oversight. 

Bonds a variety of dissimilar materials (composite or metal) assemblies, parts, skins, components, or structures into semifinished or finished products. Lays out articles, cuts parts or materials to size. Applies liquid or solid bonding agents. Performs bagging and debulking processes. May operate autoclave, hot bonders, and ovens to complete bonding cycle.
Controls conditions of heat, pressure, and timing by setting and operating various controls according to the specifications
for the materials and the bonding agent being used. Sands, deburrs, and smooths over areas; applies sealing resins to
cut or exposed edges. Monitors and verifies quality of finished product. Completes repairs on composite, metal, or
laminate bonded products using inspection and rework instructions.

§  Ensure personnel under his/her direct oversight perform maintenance in accordance with approved data

§  Coach & mentor employees on proper maintenance techniques and procedures.

§  Communicate the needs to supervisor/manager.

§  Process maintenance forms and authorize by signature and date after work is completed.

§  Be familiar with the contents and procedures described in the Repair Station and Quality Control Manuals.

§  Notify the Director of Quality Assurance of suspected un-airworthy conditions found during the performance of his/her duties.

§  Assure all parts received from stock are properly identified.

§  In the case of shelf-life material, assure they are not expired. If material is outdated, assure outdated materials are presented to his/her production lead and/or inspector for identification as nonconforming and for proper disposition.

§  Accomplish his/her work in accordance with proper aircraft standards, manufacturer’s approved data, FAA approved/accepted data, industry standards, or standard shop practices.

§  Oversees maintenance practices for approximately 10 technicians Max

§  Read, write, and understand English fluently.

§  Ability to read and interpret maintenance data

§  Ability to navigate and read drawings

§  Ability to communicate effectively in writing and verbally.